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Cutting Edge Solar Cell Technology: The Fast-Growing Trend in a Slow Global Economy

Ed Wijaranakula, Ph.D.
Chief Technology Officer, Infotix Systems, Inc. - 
January 5, 2009

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Sharp's primary markets are residential and commercial solar systems, ranging from a 100 KW solar array on an ice rink rooftop to the 1.6 MW rooftop system at Google's headquarters in Mountain View, California. Residential and commercial rooftop solar projects are surging as homeowners and businesses are looking to find ways to reduce their carbon footprints and the amount of electricity they purchase from their local utility companies. Beginning January 1, 2009, homeowners and businesses will be eligible for a 30 percent federal tax credit of the entire solar project's cost. The $3.3 billion California Solar Initiative plan alone could boost solar projects in California up to a million rooftops by 2017.

Currently, Sharp's Katsuragi plant in the Nara Prefecture, Japan, which produces silicon-based and amorphous silicon TFT-based PV modules, has a capacity of 710 MW.  Early last year, Sharp announced a 72 billion yen investment in an advanced amorphous silicon thin-film solar cell plant in Sakai, Osaka Prefecture with initial production of 480 MW. Combined with the 160 MW capacity at the Katsuragi Plant, Sharp's global total production capacity for thin-film solar cells will reach 1 GW by April 2010.

Q-Cells' primary markets are in silicon-based solar PV systems for residential, commercial and

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utility-scale integrators, including Beltsville, Maryland-based SunEdison, North America's largest solar energy services provider. The Quebec, Canada-based market research firm Electronics.ca Publications, forecasts that the utility vendor electricity solar equipment markets, driven by large scale solar farm development worldwide, will expand from $10 billion in 2007 to about $79 billion by 2014.

Q-Cells gave guidance in August 2008 that their total production capacity would rise to about 1.3 GW by the end of 2009. Due to deterioration in project financing conditions and the uncertain market situation, the company is expecting weak demand into early 2009 and has revised its forecast for total production in 2009 to between 800 MW and 1 GW. The company is still expecting strong revenue growth of at least 40 percent to between €1.75 to €2.25 ($2.4 to $3.04 equivalent) billion.

Q-Cells has heavily invested in future technologies with high commercial potential in the coming years. The list of companies in which Q-Cells has minority stakes includes a 17.18 percent stake in Sandvika, Norway-based Renewable Energy Corporation (REC), the world largest single and multicrysalline solar wafers, a 33.3 percent stake in EverQ, a joint venture between Q-Cells, REC and Marlboro, MA-based Evergreen Solar Inc. [NASDAQ:ESLR], a 18.63 percent stake in Bitterfeld-Wolfen, Germany-based CSG Solar AG, a small crystalline silicon on glass PV manufacturer, and a 32 percent stake in Fremont, California-based SOLARIA, a small start-up company specializing in the design and development of a concentrating PV (CPV) system using proprietary plastic lenses that magnify the light on solar cells. Small thin-film solar companies in which the majority equity is owned by Q-Cells are Sontor, Calyxo, Solibro and FlexCell.

Suntech Power Holdings produces silicon-based PV modules at three Chinese production sites including Wuxi, Luoyang and Qinghai. In August 2008, the company entered Japan's PV market by acquiring Nagano, Japan-based MSK Corporation, one of Japan's largest thin film PV manufacturers, specializing in building-integrated photovoltaics (BIPV). MSK, which develops and markets BIPV products such as transparent, multifunctional solar panels or PV-TV, has a production capacity of approximately 100 MW. PV-TV is a building-integrated PV material that can function as a solar panel, window glazing as well as a video display screen.

During their Q3 2008 earnings conference call last October, Suntech revised its full year 2008 PV product shipment target from 550MW to 490MW, citing tight credit conditions and deferment of some customer orders. Suntech said, however, that their production capacity reached 750MW in Q3 2008 and was still on target to hit 1GW by the end of 2008.

In the conference call, Dr. Zhengrong Shi, Suntech's Chairman and CEO, stated that his company decided to hold further capacity expansion until there was more visibility in the status of the credit market. This could include a new 300 MW PV cell production facility in Yangzhou, about

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250 km northwest of Shanghai, China. Last September, Suntech announced the groundbreaking of the Yangzhou production site. The Yangzhou product plant is part of Suntech's capacity expansion plans to reach 1.4GW by year end 2009 and 2 GW by year end 2010. 

"We have already received orders from the European customers for over 600 megawatts of PV products for 2009 and are pursuing a growing pipeline of additional orders. This indicates that core demand is strong though we are well aware of the challenges created by the turmoil in the financial market that may make it difficult for some orders to materialize." added Dr. Zhengrong Shi.

* Currency exchange rate € 1 = $1.3528

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About the Author: Dr. Ed Wijaranakula is presently the Chief Technology Officer at Infotix Systems, Inc.  Prior to Infotix Systems, he has worked with Intel, Hewlett-Packard, Micron, Motorola and Texas Instruments and has held senior as well as managerial positions in semiconductor manufacturing companies. At the time of publication, Dr. Wijaranakula's portfolio does not hold any positions in any of the financial products mentioned in the article.